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Caught in a THUNDERSTORM        By Tom Weeks

There must be a power that intercedes  to protect young and foolish pilots from disaster. That power has interdicted several times for me in the past 45 years of flying. For instance, as a teenager, my early flying adventures took place over the long western shore of Lake Michigan . If the prevailing westerly winds sailed a thunderstorm into my flight path, I could usually skirt around the developing cells or quickly land to avoid being forced out over 100 miles of frigid, deep inland lake.

That didn't happen this time . .

My 150-mile VFR flight plan was simple, even for an inexperienced teenaged pilot: Just fly south along the shoreline from the glacial moraine of Door County to Milwaukee . Unfortunately, a squall line of thunderstorms darkened the western sky and was quickly bearing down on the airport. The airport operator knew I was a low-time pilot. He cautioned, " If it looks like this storm is going to cut you off, make a 180-degree turn and return to this airport."

With this advice in mind, I taxied out and took off in my recently acquired Cessna 140. I got cut off. I returned immediately to the airport vicinity. By now the boiling, dark clouds began demonstrating their strength. Strong downdrafts and random sharp gusts defeated my attempts for a safe landing and tiedown. A handful of seconds later, the airport disappeared under the rough-looking curtain. Then, the shore disappeared.

I found myself gazing bleakly at nearly 100 miles of open, ocean-blue water to the east (and nearly 300 miles to the south). I had no floatation safety devices on board. No ships or boats were in sight. I decided to climb and turn back toward the storm. Perhaps I could thread my way between the storm cells, then back to land. I carefully approached the storm's leading edge. Now, over the flat water the squall line was no longer stumbling over the trees and hills. Its violence appeared mollified. I was seduced into making an attempt  to scale the wall of the cell.

By using the unbelievably strong updrafts, the Cessna was whisked up to 9000 feet. the aircraft was still climbing over 1200 fpm when an innocent appearing finger of cloud blocked its climbing turn. I thought, "I'll only be inside the edge of this cloud for a few seconds, then out the other side ".  There was no other side . . but there was horror.

At what point did the sturdy 90 hp Continental's engine rpms "max out" !  Where did the terrifying airspeed peak as the pilot's side window was sucked out into the cell ! Who could know what damage thousands of marble-sized hailstones were rendering to the wings with the sound of the devil's snare drum !

Who could know the strange flight attitude and severe wind shear that twisted the Cessna's vertical fin and rudder and allowed a large hailstone to pierce the passenger's side window ! Who could know whether a whip stall or excessive negative Gs (used pushing out of a "dead man's spiral turn") torqued the right horizontal stabilizer and elevator to an obscene 40-degree angle! But I did know   my fear accelerated to one notch below complete terror. I was locked inside my worst nightmare - in a small capsule - lost in space.

After one starkly memorable dive, the Cessna's airspeed crescendoed as my left door window was inhaled into the tangible violence. Surprisingly, the roar and the feel of the forces pulling at my shoulder added a semblance of reality. But the bile in my stomach surged as shock and fear attacked and nauseated me.

I was now staring at a quick death. The compulsion to panic was strong. But the price was too great. I needed to assess and react. The fluid compass was a blur of movement. There was no turn and bank indicator, no artificial horizon to assist. My natural inclination to pull back on the controls wasn't holding the air speed indicator beneath its ' red line.'

So, I pushed negative Gs.

I flew up against the seatbelt. Something structural snapped. It was bad, but not all bad. The damage was causing a speed-brake effect. The aircraft slowed to a more reasonable airspeed. The altimeter continued to unwind, then began to level out. I now concentrated on reacting during those few seconds of visibility I expected to have immediately after breaking out of the belly of the storm. Unassisted, the Cessna would certainly plunge itself into an unforgiving lake, now close below.

The Cessna fell out of the bottom of the maelstrom. Chastised, it limped out of the storm's leading edge where, several miles away, a 900-foot iron ore carrier was muscling its way through deep, calm water. The aircraft was flying poorly. Almost no control. I mentally prepared to ditch in front  of the long, heavily laden vessel. Scant minutes later, I gave the ship's crew a mast-high buzz job to attract attention to the crippled Cessna. A startled, lone deckhand looked up with an open mouth as I accelerated the engine over his head.

Because of this momentary full power, I noticed the aircraft was willing to gain a few feet    of altitude. My confidence gained with it. I postponed the water crash landing as I began to experiment with the severely restricted controls. Too quickly, whitecaps appeared on the water. Next, the ship was covered over by the dark wall of storm. The rescue opportunity, unfavorable as it was, vanished.

I pushed forward on the throttle. "Too many rpms !" The aircraft pitched up into stall mode.  " Retard power ! " The nose of the Cessna fell back toward level flight. At 2150 rpm, the throttle setting seemed to hold altitude. How bad was the damage! I poked my head outside through the vacant window frame into the 90 mph airstream. The vertical fin appeared to be twisted and caved in. I tried to move the rudder pedals. Locked ! Carefully, I removed my seat belt, slid into the passenger seat and hooked up over there. I opened the door against the airstream and looked back. I saw a crushed, redesigned tail.

Inches from the fuselage, the horizontal stabilizer and its elevator were torqued downward at a severe angle. I would have to fly gently and avoid all further turbulence. This was a forced, new experience as an experimental test pilot in a newly designed aircraft on its first flight.

I moved back under the pilot's seat belt. How would the aircraft react if I reduced power ! The aircraft fell like a pole-axed beast into a steep dive. It felt as though I had retracted the Cessna's wings. No assistance from the elevators. " Full power ! " Then, slowly, the plane returned to level flight. I gently maneuvered the broken Cessna toward Milwaukee , in a line parallel to the squall.

The storm was now a massive wall, as high and as far north and south as I could see. I urged the airplane to fly south over vast Lake Michigan for the next hour and 40 minutes. It was an empty desert of water. No condensation trails of high-flying aircraft. No ships or boats. I was alone.

I experimented with incremental power and landing flaps. I altered the position of my body weight, then pushed each door open hard against the airstream. I needed to precisely understand the limits of my control. The aircraft maneuvered like a flying body bag.

The squall line finally tapered off toward the western shore. I altered heading, staying parallel. Twenty minutes later, the Cessna struggled into the vicinity of Milwaukee . I mentally rehearsed the approaching ' no go-around ' landing.

Approaching an airport north of Milwaukee , I set up for an experimental pass at the longest runway in sight. There was a significant crosswind from the right. An unsuspecting pilot in a biplane was practicing landings on a shorter runway directly across my path. I'd be landing in a 15-degree crab to the runway direction.  The concrete runway, itself, would be an unforgiving surface.

The controllable steering was connected to the rudder. The rudder was in a vise of its own making. I would have to substitute with delicate braking action. Too much brake and the Cessna would flip inverted into one-half of an outside loop right there on the airport surface. I was seeing every detail in slow motion. I noticed the grass along the side of the runway had been recently mowed. I'd land in the grass. It would be more forgiving.

The Cessna drew the attention of bystanders. The damage to the stricken aircraft was visually startling. Word of impending accident spread quickly. A dozen or more vehicles drove out to see the twisted Cessna destroy itself. I was now consciously rejecting all irrelevant thoughts. The aircraft was struggling in a 360-degree turn for the final no go-around landing. All bets were on a single poker chip, and a wide-eyed teenager with 65  flying hours.

Then, I made a near-fatal mistake. I was purposely flying a high-speed final approach, 25 mph faster than normal. Now, I was going to overshoot my intended landing point on the grass. I backed off a bit too rapidly on the power. Instantly, the Cessna dived for a heavily trafficked highway directly below. " Power ! " I slammed the throttle to full power. Almost too slowly, the aircraft strained, but returned to level flight, missing a covey of unaware motorists by 50 feet. Seconds later, the airport grass forgave the Cessna's directional    bias and accepted the 90 mph landing.

"Quickly . . finesse the left brake to line up with the direction of landing." Power to idle. Switches off. Roll. Silence. A crowd of people came out of nowhere. Some of the faces  were excited and smiling. I stepped out of the aircraft and found what it meant to be weak  in the knees. Against my will, the muscles in my right leg gave way. I slipped down to one knee, then got up once again. But life was starkly detailed with specific colors and smells and sounds. I had out-maneuvered my death. Was it intuition or interdiction ! Or perhaps both! In any case, I had been severely tested. In return, I had gained a personal memory bank chock full of experiences that were useful in later years.

Epilogue

Two months prior to the thunderstorm incident, the Cessna's annual inspection revealed a   1 1/2 inch crack near the right wing attachment point. The wing may have been torn away had this crack not been discovered, stopdrilled and then reinforced. Immediately after the accident, the aircraft was completely dismantled. Each stressed area was ' magnafluxed '   to discover any hidden cracks. All stressed bolt holes were measured for elongation.

The aircraft was reassembled and test flown. As it turned out, I should have asked the aircraft mechanic [also a pilot] to flight test the results of his work. The next annual inspection was completed 10 months later. The results were startling. The mechanic who had completed the reassembly had neglected to replace the self-locking nut on the bolt holding the right wing to the fuselage.

The 3 1/2 inch bolt had worked its way out of its hole. It was held in position by a few bolt threads. The bolt had been squirming out of its hole at the rate of one eighth of an inch   per month. Only one-quarter of an inch to go.

In later years, various jet aircraft mechanics were often curious as to why a certain chief test pilot spent an inordinate amount of time scrutinizing their work, and then offered them the opportunity to accompany him on the test flight.

L . ' Tom'  Weeks       Plane and Pilot Magazine & AOPA Flight Safety Magazine   

 

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